X5-HS Pipeline CCTV Inspection Robot

Product Overview

Main Parts

• 

  Control Unit

  1. Configuration: Uses a tablet with built-in acquisition and analysis software; parameters like CPU, RAM, storage, and screen size are configurable.

  2. Control Functions: Controls crawler movement, lift arm elevation, lens rotation, cable reel winding, and light adjustment.

  3. Video Display: Simultaneously displays front and rear video feeds with adjustable resolution.

  4. Status Display: Real-time display of time, date, travel distance, crawler attitude, etc.; configurable font, size, and background color.

  5. Text Input: Supports Chinese/English character input for on-screen overlay.

  6. Assistance Functions: Automatic crawler model recognition, suitable pipe diameter calculation, real-time lens height display.

  7. Clock Reference: Clock positioning and display for defect locations.

  8. Alarm Functions: Roll angle limit alarm; high/low air pressure alarms.

  9. Interactive Button: One-click analysis software startup for defect interpretation and reporting.

• 

  Cable Reel Electric/Manual

  Common Parameters:

  1. Cable Length: 120 meters standard.

  2. Cable Specs: 4-core, 1.2mm diameter cores, 300 kg Kevlar reinforcement, imported polyurethane sheath, diameter <8mm; waterproof, abrasion, acid/alkali, corrosion resistant.

  4. Automatic Layering: Ensures orderly cable distribution.

  5. Counting: High-precision encoder, 1mm resolution.

  6. Interfaces: Wireless, Ethernet.

  7. Versatility: Works with sonar probe alone or with crawler for synchronized data acquisition.

  8. Protection Rating: IP63, dust and water splash resistant.

  9. Dimensions: 570mm x 395mm x 475mm.

  Differences:

  1. Winding: 

  - Electric: Software-controlled automatic.

  - Manual: Hand crank.

  2. Weight:

  - Electric: 47.5kg (with cable).

  - Manual: 43kg (with cable).

• 

  Crawler

  1. Suitable Pipe Diameter: 220mm - 3000mm.

  2. Suitable Pipelines: Wastewater, industrial effluent, stormwater, water supply.

  3. Lift Mechanism: Motorized lift, 235mm stroke (Lens axis: 310mm from wheel axle at highest, 75mm at lowest). Detachable design for use without lift.

  4. Clutch: Electric clutch.

  5. Drive: Dual 90W DC motors, 6-wheel drive, max speed 32m/min.

  6. Grading Ability: Up to 45° max.

  7. Circuit Protection: Auto protection against stall, overcurrent, overvoltage.

  8. Lighting: Front - 12 LEDs, 40W total; Rear - 2 LEDs, 6W total; Continuously dimmable.

  9. Rear-view Camera: 2MP (1920x1080) for retrieval monitoring.

  10. Positioning: Integrated transmitter for locator use (Optional).

  11. Collision Protection: U-shaped guard.

  12. Wheels: Large, medium, small sets; axle wideners available.

  13. Materials: Brass, nickel-plated, stainless steel, aluminum (treated).

  14. Protection: IP68, 10m depth rating; pressure sensor with indicator.

  15. Operating Temp.: -10°C to 50°C.

  16. Dimensions: 480x184x110mm (without lift); 580x184x225mm (with lift).

  17. Weight: 18.5kg.

• 

  Pan-Tilt-Zoom Camera

  1. Movement: Motorized, 360° continuous pan, ±90° tilt, one-key return.

  2. Zoom/Focus: 10x optical zoom, auto/manual focus.

  3. Imaging: 1/3" CMOS, 2MP, 6.7°-68° FOV, 0.05Lux sensitivity.

  4. Lighting: 4x3W flood LEDs.

  5. Laser Measurement: For crack width measurement.

  6. Clock Reference: Indicates defect position.

  7. Collision Protection: Front buffer.

  8. Dimensions: 171x105x88mm.

  9. Protection: IP68, 10m depth rating; pressure sensor.

  10. Operating Temp.: -10°C to 50°C.

  11. Weight: 1.9kg.

• 

  Panoramic Camera (Optional, for use with Profiler)

  1. Imaging: 1/2.8" CMOS, 2MP, 180°x180° FOV.

  2. Lighting: Two 4W light strips, dimmable.

  3. Protection: IP68.

  4. Operating Temp.: -10°C to 50°C.

  5. Dimensions: Ø80mm x 96.5mm.

  6. Weight: 310g.

  Pipe Profiler (Optional)

  1. Scan Rate: 8Hz.

  2. Accuracy: ±2cm.

  3. Protection: IP68.

  4. Operating Temp.: -5°C to 45°C.

  5. Dimensions: 201x80x132mm.

  6. Weight: 1.25kg.

• 

  PipeScan Inspection Software (Android)

  1. Real-time control of crawler, PTZ camera, and electric reel.

  2. Real-time video display/recording and status monitoring (attitude, pressure, etc.).

  3. Project info entry, manual/AI defect interpretation, result review/edit.

  4. With Profiler: Auto-recognition, real-time profiling, deformation/sedimentation calculation, heatmap display.

  5. With Panoramic Camera: Real-time panorama generation.

  6. Tracks and records inspection path when connected to supervision platform.

• 

  PipeVision Video Interpretation & Reporting Software

  1. Video playback, defect capture, interpretation, annotation, measurement.

  2. Supports multiple standards (CJJ181-2012, local standards).

  3. Imports AI results for manual review.

  4. Generates reports with project info, defect maps, statistics, etc., compliant with CJJ181.

  5. Exports to WORD/EXCEL/PDF; archives data for GIS.

  6. Electronic map with location markers, data linking, and web export for sharing.

• 

  PipeProf Analysis Software (Optional, for use with Profiler)

  1. Imports profile data and video; synchronized playback and measurement.

  2. Generates heatmaps from profiles; comparative analysis with panoramas.

  3. Creates 3D models from profiles; supports measurement and OBJ export.

  4. Smart defect recognition; synchronized views for spatiotemporal analysis.

  5. Calculates deformation, sedimentation; generates charts and CJJ181-compliant reports including video snaps, profiles, heatmaps, panoramas, and 3D model images.