X5-HW1000 Pipeline CCTV Inspection Robot

Product Overview

Main Parts

• 

  Main Control

  Standard Device	Windows system laptop
  Compatibility	Customer laptop supported (no specific reqs)
  Connection	WiFi or Internet cable
  Software Control	Movement, speed, PTZ, focus/zoom, lighting, lift
  Status Display	Time, distance, project info, diameter, pressure, speed
  Text Input	Multi-language support (EN, CN, FR, IT, RU, TH, etc.)
  Defect Location	Clock positioning display
  Warnings	Roll angle overrun, abnormal air pressure

  
  

• 

  Cable Reel

  Length	1050m
  Cable Specs	<10mm diameter
  Durability	500kg Kevlar, PUR sheath, anti-corrosion
  Winding Speed	Max Speed 30m/min
  Winding	Auto winding w/ electromagnetic clutch
  Counter Precision	1mm accuracy
  IP Rating	IP65
  Dimension (L×W×H)	1095×830×890mm
  Weight	200kg (w/ 1050m cable)

  
  

• 

  Crawler

  Pipe Range	DN 500-1500mm
  Drive System	Double DC motor, 6-wheel drive
  Max Speed	10m/min
  Gradeability	Max 30°
  Obstacle Height	Max 100mm
  Camera Lift	Fixed
  Front Lighting	28× LEDs
  Rear Lighting	6× LEDs
  Auxiliary Lighting	4× LEDs
  Rear Camera	1920×1080 (2.0 MegaPixels)
  Wheel Sets	10" rubber wheels
  IP Rating	IP68 (10m water depth)
  Working Temp	−10°C ~ 55°C
  Dimension (L×W×H)	870×370×358mm (lowest lift)
  	870×530×685mm (highest lift)
  Weight	100kg

  
  

• 

  Silver PTZ Camera

  Zoom	10× optical
  Imaging System	1/2.8" CMOS, 1920×1080 (2.0 MegaPixels)
  Lighting	12× LEDs; 12W
  Optics	FOV 7°–81°, 0.05Lux sensitivity
  Rotation	360° endless rotation, ±90° tilt, 1-click reset
  Focus	Auto/manual focus
  IP Rating	IP68
  Working Temp	-10°C ~ 50°C
  Dimension (L×W×H)	171×105×76mm
  Weight	1.9kg

  
  

• 

  Panoramic Lens(Optional)

  Imaging System	1/2.8” CMOS, 2.0 Megapixels
  Field of view	180°×180°
  Lighting	2× Strip LEDs; 8W
  Protection Rating	IP68
  Working Temp	-10°C ~ 50°C
  Dimensions	Φ80×96.5mm
  Weight	310g

  
  

• 

  Pipe Profiler (Optional)

  Scanning Frequency	8Hz
  Measurement Error	±2cm
  Protection Rating	IP68
  Working Temp	-5°C ~ 45°C
  Dimensions	201×80×132mm
  Weight	1.25kg

  
  

• 

  Joystick

  Connection	Wired connection with Windows System
  Control	Movement, speed, focus/zoom

  
  

• 

  PipeScan Pipeline Inspection Software (Android Version)

  1. Real-time control of crawler movement (forward/back, left/right turn), speed, lifting arm height, light brightness; controls PTZ camera pan/tilt, focus, zoom; controls automatic winding of the electric cable reel, etc. 

  2. Real-time acquisition and display of front and rear camera images; real-time recording of front camera video; real-time display of crawler status information including pitch, roll, air pressure, etc. 

  3. Supports entry of project information (inspection standard, project address, start/stop manhole numbers, pipe attributes, etc.). Supports manual or AI-assisted defect identification during inspection, allows review and modification of identification results. 

  4. When the crawler is equipped with the Pipe Profiler, it can automatically recognize it, perform real-time scanning of the pipeline's internal overall profile data, display real-time single-frame pipeline profile diagrams, calculate single-frame data such as deformation rate, sedimentation volume, cross-sectional flow loss rate, etc., allows annotation and measurement on the profile diagram, and can display the overall changes in the pipeline's internal profile in real-time using a color map with color temperature variations. 

  5. When the crawler is equipped with the Panoramic Lens, it scans and draws the internal panorama of the pipeline in real-time. 

  6. When connected to the live supervision platform, records the project inspection track during device use and allows review of the inspection process.

• 

  PipeVision Pipeline Inspection Video Review & Reporting Software

  1. Play/preview inspection video files, add inspection information, capture defect images, perform defect identification and description, annotate/measure defect images. 

  2. Standard Support: Simultaneously supports multiple inspection and assessment standards including Industry Standard CJJ181-2012, Beijing Drainage Enterprise Standard, Shanghai Local Standard, Guangdong Provincial Standard, Shenzhen Local Standard, Shandong Provincial Standard, etc. 

  3. Can import CTV files containing AI identification results from intelligent inspection devices and provides manual review functionality. 

  4. Automatically generates detailed inspection reports with defect images and text. Report content includes project info, project overview, defect distribution schematic, equipment introduction, operation workflow diagram, defect statistics charts, detailed defect charts, etc. Report format and content comply with the relevant provisions of the Ministry of Housing and Urban-Rural Development Industry Standard CJJ181. 

  5. Exports reports to editable office document formats (WORD, EXCEL, PDF). Can automatically organize and export data files in archive format (including inspection assessment data, inspection videos, defect images, etc.) for GIS system integration. 

  6. Provides electronic map viewing functionality, marking inspection locations on the map to view corresponding inspection data, identification info, defect images, and videos. Can export defect distribution maps as web format for data reporting and sharing.

• 

  PipeProf Pipeline Analysis Software (Optional, used with Pipe Profiler)

  1. Can open profile data files and corresponding video files; continuous pipeline cross-sectional profile diagrams can be played and displayed alongside video images and support annotation and measurement. 

  2. Can generate color maps based on continuous pipeline cross-sectional profiles, using color temperature differences to reflect the overall concave-convex changes of the pipeline's inner surface; supports comparative display and annotation measurement between panorama and color map. 

  3. Can construct a 3D model of the pipeline based on continuous cross-sectional profiles, and apply texture mapping using the color map and panorama to form a realistic 3D model of the pipeline; supports 3D fly-through preview and spatial measurement analysis, and can export to OBJ format model files. 

  4. Supports intelligent defect identification and annotation measurement (line, circle, rectangle, polygon, etc.). Measurement annotations can be mapped between the color map and the panorama and synchronized for comparative analysis in either the panorama or the 3D model. When selecting an image at a specific location in any view, other views automatically switch to the selected location. 

  5. Can calculate deformation rate, sedimentation volume, cross-sectional flow loss rate, etc., for a specific pipeline cross-section or the entire pipeline. Can generate charts for pipeline sedimentation profile, pipe invert slope, pipeline deformation rate, pipeline cross-sectional flow loss, etc. Can export inspection assessment reports compliant with CJJ181 technical specifications. Report content should also include video screenshots, cross-sectional profile diagrams, color maps, panorama images, and 3D model screenshots.