X5-HW1000 Pipeline CCTV Inspection Robot

Product Overview

Main Parts

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  Main Control

  1. Configuration: Uses a tablet with built-in acquisition and analysis software; parameters like CPU, RAM, storage capacity, and screen size can be customized. 

  2. Control Functions: Controls crawler movement, lifting mechanism up/down, camera rotation, cable reel winding, light source adjustment, etc. 

  3. Video Display: Can display front and rear video simultaneously with adjustable resolution. 

  4. Status Display: Real-time display of time, date, distance traveled, crawler attitude, etc.; font type, size, and background color can be set. 

  5. Text Entry: Supports input of Chinese/English characters for overlay on the video image. 

  6. Auxiliary Functions: Automatic crawler model recognition, adaptive pipe diameter calculation, real-time display of camera height from pipe invert. 

  7. Clock Reference: Enables clock positioning for defect location and displays it. 

  8. Alarm Functions: Rollover angle limit alarm to prevent tipping; high/low air pressure alarm. 

  9. Interactive Button: One-click startup of analysis software for defect review and report analysis.

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  Electric Cable Reel

  1. Cable: Standard cable length 1050 meters; 500 kg Kevlar reinforcement, imported polyurethane sheath, cable diameter <10mm, waterproof, abrasion-resistant, acid/alkali resistant, corrosion-resistant. 

  2. Winding: Software-controlled automatic winding and jog electric winding, with stepless speed adjustment. 

  3. Automatic Layering: Ensures orderly cable distribution on the drum during winding/unwinding. 

  4. Counter: High-precision encoder with 1mm resolution. 

  5. Max Winding Speed: 30m/min. 

  6. Interfaces: Wireless interface, Ethernet port. 

  7. Protection Rating: IP65. 

  8. Dimensions: 1095mm830mm890mm. 

  9. Weight: 200kg (including 1050m cable).

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  Crawler

  1. Suitable Pipe Diameter: 500mm~3000mm. 

  2. Suitable Pipelines: Combined sewer, domestic wastewater, industrial wastewater, stormwater, power conduits, or water supply pipelines. 

  3. Camera Lifting: Electric lifting mechanism, vertical travel up to 525mm. 

  4. Drive: 6-wheel dual-motor drive, 360° in-place turning, max travel speed 10m/min. 

  5. Lighting: Main light source: 28 forward-facing LED lights, 6 rear-facing LED lights. Auxiliary light source: 4 LED lights. All light intensity is continuously adjustable. 

  6. Rear View Camera: For observing during crawler retrieval and cable recovery; rear view camera resolution 1920x1080 (2 Megapixels). 

  7. Gradient & Obstacle: Max gradient capability 30° (varies with pipe conditions); obstacle crossing height 100mm. 

  8. Circuit Protection: Automatic protection against motor stall, overcurrent, overvoltage. 

  9. Sonde: Equipped with pipe locating functionality. 

  10. Materials: Brass, nickel-plated, stainless steel, aluminum (with anti-corrosion treatment), surface material is scratch-resistant. 

  11. Protection Rating: IP68, suitable for up to 10m water depth. Built-in air pressure sensor with pressure indicator. 

  12. Operating Temperature: -10℃~55℃. 

  13. Dimensions (LWH): Min: 870mm370mm358mm, Max: 870mm530mm685mm. 

  14. Weight: 100kg (pneumatic tires); 120kg (heavy-duty tires).

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  Pan-Tilt-Zoom (PTZ) Camera

  1. Rotation: Electric rotation, continuous 360° pan, 2 * 90° tilt (total 180°), one-key return to home position. 

  2. Focus & Zoom: Supports auto focus, manual focus, 10x optical zoom. 

  3. Imaging System: Color 1/2.8” CMOS sensor, 2 Megapixels, viewing angle 7°-81°, sensitivity 0.05Lux. 

  4. Lighting: 4 x 3W flood LEDs. 

  5. Clock Reference: Uses clock position indication method. 

  6. Collision Protection: Buffer pad at the front of the camera, lens protected by wear-resistant, scratch-resistant sapphire glass. 

  7. Dimensions: 171mm105mm88mm. 

  8. Protection Rating: IP68, suitable for up to 10m water depth. Built-in air pressure sensor with pressure indicator. 

  9. Operating Temperature: -10℃~55℃. 

  10. Weight: 1.9kg.

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  Panoramic Lens (Optional, used with Pipe Profiler)

  1. Imaging System: 1/2.8” CMOS image sensor, 2 Megapixels; Field of view 180°180°. 

  2. Lighting: Two side-mounted light strips, single strip max power 4W, brightness adjustable. 

  3. Protection Rating: IP68. 

  4. Operating Temperature: -10℃~55℃. 

  5. Dimensions: 80mm96.5mm. 

  6. Weight: 310g.

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  Pipe Profiler (Optional)

  1. Scanning Frequency: 8Hz. 

  2. Measurement Error: ±2cm. 

  3. Protection Rating: IP68. 

  4. Operating Temperature: -5℃~45℃. 

  5. Dimensions: 201mm80mm132mm. 

  6. Weight: 1.25kg.

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  PipeScan Pipeline Inspection Software (Android Version)

  1. Real-time control of crawler movement (forward/back, left/right turn), speed, lifting arm height, light brightness; controls PTZ camera pan/tilt, focus, zoom; controls automatic winding of the electric cable reel, etc. 

  2. Real-time acquisition and display of front and rear camera images; real-time recording of front camera video; real-time display of crawler status information including pitch, roll, air pressure, etc. 

  3. Supports entry of project information (inspection standard, project address, start/stop manhole numbers, pipe attributes, etc.). Supports manual or AI-assisted defect identification during inspection, allows review and modification of identification results. 

  4. When the crawler is equipped with the Pipe Profiler, it can automatically recognize it, perform real-time scanning of the pipeline's internal overall profile data, display real-time single-frame pipeline profile diagrams, calculate single-frame data such as deformation rate, sedimentation volume, cross-sectional flow loss rate, etc., allows annotation and measurement on the profile diagram, and can display the overall changes in the pipeline's internal profile in real-time using a color map with color temperature variations. 

  5. When the crawler is equipped with the Panoramic Lens, it scans and draws the internal panorama of the pipeline in real-time. 

  6. When connected to the live supervision platform, records the project inspection track during device use and allows review of the inspection process.

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  PipeVision Pipeline Inspection Video Review & Reporting Software

  1. Play/preview inspection video files, add inspection information, capture defect images, perform defect identification and description, annotate/measure defect images. 

  2. Standard Support: Simultaneously supports multiple inspection and assessment standards including Industry Standard CJJ181-2012, Beijing Drainage Enterprise Standard, Shanghai Local Standard, Guangdong Provincial Standard, Shenzhen Local Standard, Shandong Provincial Standard, etc. 

  3. Can import CTV files containing AI identification results from intelligent inspection devices and provides manual review functionality. 

  4. Automatically generates detailed inspection reports with defect images and text. Report content includes project info, project overview, defect distribution schematic, equipment introduction, operation workflow diagram, defect statistics charts, detailed defect charts, etc. Report format and content comply with the relevant provisions of the Ministry of Housing and Urban-Rural Development Industry Standard CJJ181. 

  5. Exports reports to editable office document formats (WORD, EXCEL, PDF). Can automatically organize and export data files in archive format (including inspection assessment data, inspection videos, defect images, etc.) for GIS system integration. 

  6. Provides electronic map viewing functionality, marking inspection locations on the map to view corresponding inspection data, identification info, defect images, and videos. Can export defect distribution maps as web format for data reporting and sharing.

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  PipeProf Pipeline Analysis Software (Optional, used with Pipe Profiler)

  1. Can open profile data files and corresponding video files; continuous pipeline cross-sectional profile diagrams can be played and displayed alongside video images and support annotation and measurement. 

  2. Can generate color maps based on continuous pipeline cross-sectional profiles, using color temperature differences to reflect the overall concave-convex changes of the pipeline's inner surface; supports comparative display and annotation measurement between panorama and color map. 

  3. Can construct a 3D model of the pipeline based on continuous cross-sectional profiles, and apply texture mapping using the color map and panorama to form a realistic 3D model of the pipeline; supports 3D fly-through preview and spatial measurement analysis, and can export to OBJ format model files. 

  4. Supports intelligent defect identification and annotation measurement (line, circle, rectangle, polygon, etc.). Measurement annotations can be mapped between the color map and the panorama and synchronized for comparative analysis in either the panorama or the 3D model. When selecting an image at a specific location in any view, other views automatically switch to the selected location. 

  5. Can calculate deformation rate, sedimentation volume, cross-sectional flow loss rate, etc., for a specific pipeline cross-section or the entire pipeline. Can generate charts for pipeline sedimentation profile, pipe invert slope, pipeline deformation rate, pipeline cross-sectional flow loss, etc. Can export inspection assessment reports compliant with CJJ181 technical specifications. Report content should also include video screenshots, cross-sectional profile diagrams, color maps, panorama images, and 3D model screenshots.