X5-HT5 Pipeline CCTV Inspection Robot

Functional Description

X5-HT Main Parts

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  Main Control

  1. Unit Configuration: Uses a tablet PC with built-in acquisition and analysis software; Parameters such as CPU/Memory/Storage Capacity/Screen Size can be customized;

  2. Control Functions: Controls crawler movement, lifting up/down, lens rotation, cable reel winding, light source adjustment, etc.;

  3. Video Display: Can display front and rear video simultaneously with adjustable resolution;

  4. Status Display: Displays real-time information like time, date, travel distance, crawler attitude; allows setting font, font size, background color;

  5. Text Input: Supports input of Chinese/English characters, overlay display on video image;

  6. Auxiliary Functions: Automatically identifies crawler model, calculates adapted pipe diameter, displays real-time lens height from ground;

  7. Clock Reference: Provides clock positioning for current defect location and displays it;

  8. Alarm Functions: Includes roll angle over-limit alarm to prevent overturning; includes high and low air pressure alarms;

  9. Interactive Buttons: One-click startup of analysis software for interpretation and report analysis.

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  Cable Reel

  1. Cable: Standard cable length 500 meters; 400 kg Kevlar tensile strength, imported polyurethane sheath, cable diameter <8mm, waterproof, abrasion-resistant, acid/alkali resistant, corrosion-resistant;

  2. Winding: Software-controlled automatic winding and jog electric winding;

  3. Automatic Layering: Ensures orderly cable distribution on the drum during winding/unwinding;

  4. Counting: Uses high-precision encoder with 1mm resolution;

  5. Interfaces: Wireless interface, Ethernet port;

  6. Protection Rating: IP65;

  7. Dimensions: 670mm * 590mm * 637mm;

  8. Weight: 104kg (including 500m cable).

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  Crawler HT5 (Long Distance)

  1. Applicable Pipe Diameter: 250mm - 3000mm;

  2. Applicable Pipelines: Combined sewer, domestic sewage, industrial wastewater, stormwater, power conduits, or water supply pipes;

  3. Lifting: Electric lifting frame, lift range up to 190mm; maximum lens center height from ground 350mm (with 10-inch wheels);

  4. Drive: 6-wheel dual-motor drive, 360° in-place turning, maximum travel speed 21m/min;

  5. Lighting: Main forward light with 8x 3W LEDs, rear light with 2x 3W LEDs; all light intensity continuously adjustable;

  6. Rearview Camera: For observing during retrieval and cable winding; resolution 1920x1080 (2MP);

  7. Wheels: Standard includes 3-inch, 6-inch, 8-inch, 10-inch wheel sets for different diameters; Optional 4-inch, 12-inch wheels; different tread patterns available for different pipe materials;

  8. Gradeability/Obstacle Crossing: Maximum gradeability ≤40°; obstacle height ≤160mm, depending on pipe conditions;

  9. Circuit Protection: Automatic protection against motor stall, overcurrent, overvoltage;

  10. Materials: Brass, stainless steel, aluminum (anti-corrosion treated), scratch-resistant surface;

  11. Protection Rating: IP68, submersible up to 10 meters; built-in pressure sensor with indicator;

  12. Operating Temperature: -10°C ~ 55°C;

  13. Dimensions: 520mm * 173mm * 183mm (with 3-inch rubber wheels, lowest lift); 685mm * 340mm * 463mm (with 10-inch pneumatic wheels, highest lift);

  14. Weight: 25kg (with 3-inch rubber wheels).

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  Pan-Tilt-Zoom (PTZ) Lens

  1. Lens Movement: Electric rotation, continuous 360° radial, tilt 2 * 90°; one-click return to home;

  2. Focus & Zoom: Auto focus, manual focus, 10x optical zoom;

  3. Imaging System: Color 1/2.8” CMOS, 2 Megapixels, viewing angle 7°-81°, sensitivity 0.05Lux;

  4. Lighting: 12x 1W flood LEDs, intensity continuously adjustable;

  5. Viewpoint Indication: Clock reference method indicates current inspection object direction;

  6. Impact Protection: Equipped with lens guard bar; sapphire glass lens, wear/scratch/impact resistant;

  7. Dimensions: 171mm * 105mm * 76mm;

  8. Protection Rating: IP68, submersible up to 10 meters; built-in pressure sensor with indicator;

  9. Operating Temperature: -10°C ~ 55°C;

  10. Weight: 1.9kg.

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  Panoramic Laser

  1. Applicable Pipe Diameter: Three laser models for diameters 250-360mm, 320-1200mm, 360-1500mm respectively;

  2. Imaging System: 1/2.8” CMOS image sensor, 2MP; Field of view 180°*180°;

  3. Lighting: Power 8W, brightness continuously adjustable;

  4. Laser Accuracy: ±1mm;

  5. Protection Rating: IP67;

  6. Operating Temperature: -10°C ~ 55°C;

  7. Weight: 2kg.

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  PipeScan Pipeline Inspection Software (Android Version)

  1. Real-time control of crawler forward/back, left/right turn, speed, lift arm height, light brightness; control PTZ lens up/down/left/right, focus/zoom; control electric cable reel auto-winding, etc.;

  2. Real-time acquisition and display of front and rear camera images; record front camera video; display crawler status info like pitch, roll, air pressure, etc.;

  3. Supports entering project info (inspection standard, address, start/end manhole, pipe attributes); allows manual or AI defect interpretation during inspection; supports reviewing/modifying results;

  4. With pipe scanner: auto-identifies scanner, scans internal profile data in real-time, displays single-frame profile, calculates deformation rate, sedimentation, cross-sectional area loss rate; allows annotation/measurement on profile; displays overall profile changes via color temperature heat map;

  5. With panoramic lens: Real-time scanning and drawing of internal pipeline panorama;

  6. When connected to live supervision platform, records inspection trajectory and allows process review.

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  PipeVision Pipeline Inspection Video Interpretation & Reporting Software

  1. Play/preview inspection videos, add inspection info, capture defect images, interpret/describe defects, annotate/measure defect images;

  2. Standards Support: Supports multiple standards like CJJ181-2012, Beijing Enterprise Standard, Shanghai, Guangdong, Shenzhen, Shandong local standards, etc.;

  3. Import CTV files with AI interpretation results from intelligent devices, provides manual review function;

  4. Automatically generates detailed inspection reports with images/text, including project info, overview, defect distribution map, equipment intro, workflow diagram, defect statistics, detailed defect charts; report format/content compliant with CJJ181;

  5. Exports reports to editable office formats (WORD, EXCEL, PDF); automatically exports archived data (evaluation data, video, images) for GIS linking;

  6. Provides electronic map view, marks inspection locations, allows viewing corresponding data, interpretation info, defect images/videos; exports defect distribution maps as web pages for reporting/sharing.

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  PipeProf Pipeline Analysis Software (Optional, used with Panoramic Laser)

  1. Opens profile data and corresponding video files; synchronizes continuous pipe profile graphs with video playback; supports annotation/measurement;

  2. Generates heat maps from continuous profiles showing internal surface variations using color temperature; supports comparison display and measurement between panorama and heat map;

  3. Constructs 3D pipe model from continuous profiles, applies heat map/panorama textures for realistic 3D model; supports 3D walkthrough, spatial measurement, export as OBJ;

  4. Supports intelligent defect identification, annotation/measurement (lines, circles, rectangles, polygons); annotations mapped between heat map/panorama, synchronized for comparative analysis; selecting an image location in one view auto-switches other views to that location for spatiotemporal linkage;

  5. Calculates deformation rate, sedimentation, cross-sectional area loss rate for single sections/entire pipeline; generates longitudinal sedimentation charts, pipe slope charts, deformation rate charts, area loss charts; exports evaluation reports per CJJ181, including video snapshots, profiles, heat maps, panoramas, 3D model screenshots.