X5-HT4 Pipeline CCTV Inspection Robot

Product Overview

Main Parts

• 

  Main Control

  1. Configuration: Uses a tablet with built-in acquisition and analysis software; parameters like CPU, RAM, storage, screen size are configurable.

  2. Control Functions: Controls crawler movement, lift arm up/down, lens rotation, cable reel winding, light adjustment, etc.

  3. Video Display: Can simultaneously display front and rear video feeds with adjustable resolution.

  4. Status Display: Real-time display of time, date, travel distance, crawler attitude, etc.; font, size, and background color are configurable.

  5. Text Input: Supports input of Chinese/English characters for overlay on the video.

  6. Assistance Functions: Automatically identifies crawler model, calculates suitable pipe diameter, displays real-time lens height from pipe invert.

  7. Clock Reference: Clock positioning for current defect location with display.

  8. Alarm Functions: Roll angle over-limit alarm; high/low air pressure alarms.

  9. Interactive Button: One-click startup of analysis software for defect interpretation and report analysis.

• 

  Cable Reel

  Common Parameters for Both Reels:

  1. Standard Cable Length: 120 meters.

  2. Cable Parameters: 4-core, 1.2mm diameter cores, 300 kg Kevlar reinforcement, imported polyurethane sheath, diameter <8mm; waterproof, abrasion-resistant, acid/alkali/corrosion resistant.

  4. Automatic Layering: Ensures orderly cable distribution on the drum.

  5. Counting: High-precision encoder, 1mm resolution.

  6. Interfaces: Wireless, Ethernet.

  7. Versatility: Can connect solely to a sonar probe, or simultaneously to a sonar probe and crawler for synchronized data acquisition.

  8. Protection Rating: IP63, dust-proof, protected against water splashes.

  9. Dimensions: 570mm * 395mm * 475mm.

  Key Differences:

  1. Winding Method: 

  * Electric Reel: Software-controlled automatic winding.

  * Manual Reel: Manual winding using a crank.

  2. Weight: 

  * Electric Reel: 47.5kg (with 120m cable).

  * Manual Reel: 43kg (with 120m cable).

• 

  Crawler HT4

  1. Suitable Pipe Diameter: 300mm ~ 3000mm.

  2. Suitable Pipelines: Combined sewers, domestic/industrial wastewater, stormwater, water supply pipes.

  3. Lift Mechanism: Motorized lift, stroke up to 174mm (Lens centerline is 204mm from wheel axle center at highest point, 30mm at lowest point).

  4. Drive: Dual 90W DC motors, 6-wheel drive, max speed 32m/min.

  5. Grading Ability: Max gradeability 45° (depends on pipe conditions).

  6. Circuit Protection: Automatic protection against motor stall, overcurrent, overvoltage.

  7. Lighting: Independently detachable. Front: 8 LEDs, 26W total. Rear: 2 LEDs, 6W total. All lights are continuously dimmable.

  8. Rear-view Camera: For observing retrieval; resolution 1920x1080 (2MP).

  9. Wheels: Includes large, medium, and small wheel sets; axle can be widened using extenders.

  10. Materials: Brass, nickel-plated, stainless steel, aluminum (anti-corrosion treated).

  11. Protection Rating: IP68, submersible to 10m; built-in pressure sensor with indicator.

  12. Operating Temperature: -10℃ ~ 50℃.

  13. Dimensions: 480mm * 199mm * 205mm (with 4-inch rubber wheels, lift at lowest point).

  14. Weight: 16.5kg.

• 

  Pan-Tilt-Zoom (PTZ) Camera

  1. Movement: Motorized, 360° continuous pan, 2 * 90° tilt, one-key return.

  2. Focus/Zoom: Auto-focus, manual focus, 10x optical zoom.

  3. Imaging: Color, 1/3" CMOS, 2MP, angle of view 6.7°-68°, sensitivity 0.05Lux.

  4. Lighting: 4 x 3W flood LEDs.

  5. Clock Reference: Indicates object direction using clock reference method.

  6. Collision Protection: Front buffer pad.

  7. Dimensions: 171mm105mm88mm.

  8. Protection Rating: IP68, submersible to 10m; built-in pressure sensor with indicator.

  9. Operating Temperature: -10℃ ~ 50℃.

  10. Weight: 1.9kg.

• 

  Panoramic Camera (Optional, used with Pipe Profiler)

  1. Imaging: 1/2.8" CMOS sensor, 2MP; Field of view 180°180°.

  2. Lighting: Two side-mounted light strips, max 4W per strip, dimmable.

  3. Protection Rating: IP68.

  4. Operating Temperature: -10℃ ~ 50℃.

  5. Dimensions: φ80mm96.5mm.

  6. Weight: 310g.

• 

  Pipe Profiler (Optional)

  1. Scan Frequency: 8Hz.

  2. Measurement Error: ±2cm.

  3. Protection Rating: IP68.

  4. Operating Temperature: -5℃ ~ 45℃.

  5. Dimensions: 201mm80mm132mm.

  6. Weight: 1.25kg.

• 

  Pipescan Pipeline Inspection Software (Android Version)

  1. Real-time control of crawler (forward/back, turn, speed, lift height, lights), PTZ camera (pan/tilt, focus/zoom), electric reel winding.

  2. Real-time acquisition/display/recording (front camera) of video; real-time display of crawler status (pitch, roll, pressure, etc.).

  3. Input project info (standard, address, manhole numbers, pipe attributes); perform manual or AI defect interpretation; review/modify results.

  4. With Pipe Profiler: Auto-recognition, real-time pipe profile scanning/display, calculates deformation rate, sedimentation, cross-section loss; annotation/measurement; displays profile changes via heat map.

  5. With Panoramic Camera: Real-time scanning and generation of pipe interior panorama.

  6. When connected to live platform: Records inspection track and allows process review.

• 

  PipeVision Video Interpretation & Reporting Software

  1. Play/preview videos, add info, capture defect images, interpret/describe defects; annotate/measure defect images.

  2. Standard Support: Supports multiple standards (CJJ181-2012, Beijing Enterprise Standard, Shanghai, Guangdong, Shenzhen, Shandong local standards, etc.).

  3. Import CTV files with AI results; provides manual review.

  4. Automatically generates detailed reports (project info, overview, defect map, equipment, workflow, statistics, defect details) compliant with CJJ181.

  5. Export reports to editable formats (WORD, EXCEL, PDF); export archival data (evaluation data, video, images) for GIS integration.

  6. Electronic map view showing locations with linked data, interpretations, images, videos. Export defect maps to web format for reporting/sharing.

• 

  PipeProf Analysis Software (Optional, used with Pipe Profiler)

  1. Open profile data and corresponding video files; synchronized playback of continuous pipe profiles and video with annotation/measurement support.

  2. Generate heat maps from continuous profiles showing internal surface variations; supports comparative display/measurement with panoramic images.

  3. Create 3D pipe models from continuous profiles, textured with heat maps/panoramas; supports 3D preview, spatial measurement, export to OBJ format.

  4. Smart defect recognition and annotation/measurement (lines, circles, rectangles, polygons); annotations mapped between heat maps/panoramas/3D model for synchronized analysis across views.

  5. Calculate deformation rate, sedimentation, cross-section loss for single profiles/entire pipeline; generate charts (sedimentation longitudinal section, pipe slope, deformation rate, cross-section loss); export reports compliant with CJJ181, including video snaps, profiles, heat maps, panoramas, 3D model images.