X5-HR4 All-terrain Pipeline Robot

Product Overview

Main Parts

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  Main Unit

  1. Configuration: Uses a PC as the main unit, with built-in composite device inspection software; Parameters such as CPU/Memory/Storage/Screen size can be customized;

  2. Control Functions: Controls crawler movement, lens rotation, cable reel winding, light source adjustment, etc.;

  3. Video Display: Can display front and rear video simultaneously with adjustable resolution;

  4. Status Display: Displays real-time time, date, travel distance, crawler attitude, etc.; allows setting font, size, background color;

  5. Text Input: Supports input of Chinese/English characters, overlay display on video feed;

  6. Clock Reference: Provides clock positioning for current defect location and displays it;

  7. Alarm Functions: Roll angle over-limit alarm to prevent overturning; High/Low air pressure alarms.

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  Pan-Tilt-Zoom (PTZ) Lens

  1. Lens Movement: Electric rotation, continuous 360° radial, tilt 2 * 90°; one-click return to home;

  2. Focus & Zoom: Auto focus, manual focus, 10x optical zoom;

  3. Imaging System: Color, 1/3" 2.0M CMOS, resolution 2MP (1920 * 1080), viewing angle 6.7°~68°, sensitivity 0.05Lux;

  4. Lighting: 4x 3W flood LEDs;

  5. Viewpoint Indication: Clock reference method indicates current inspection object direction;

  6. Impact Protection: Buffer pad installed in front of the lens;

  7. Dimensions: 171mm105mm88mm;

  8. Protection Rating: IP68, submersible up to 10 meters; built-in pressure sensor with indicator;

  9. Operating Temperature: -10°C ~ 50°C;

  10. Weight: 1.9kg.

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  Electric Cable Reel

  1. Cable Length: Standard 150-meter floating cable;

  2. Cable Parameters: Internal 2-core diameter 7mm core wire, 300 kg Kevlar tensile strength, imported polyurethane sheath, waterproof, abrasion-resistant, acid/alkali resistant, corrosion-resistant;

  3. Winding: Software-controlled automatic winding;

  4. Automatic Layering: Ensures orderly cable distribution on the drum during winding/unwinding;

  5. Counting: Uses high-precision encoder with 1mm resolution;

  6. Interfaces: Wireless interface, Ethernet port;

  7. Protection: IP63, dust-proof, water splash proof;

  8. Dimensions: 570mm395mm475mm;

  9. Weight: 47.5kg.

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  Spiral Propulsion Crawler

  1. Applicable Pipe Diameter: Above 600mm;

  2. Power Supply: Battery type, standard includes three 2.9AH batteries;

  3. Battery Life: 1-2 hours;

  4. Video: 2MP color HD, 10x zoom, 360° horizontal, 180° vertical selection;

  5. Rear View: 2MP;

  6. Lighting: Forward: 4 groups of 12x 10W LEDs; Rearward: 1 group of 3x 10W LEDs;

  7. Weight: 16kg;

  8. Still Water Speed: 0.5m/s;

  9. Installed Sensors: Positioning sensor system, sonar detection, 2D laser.

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  Sonar Probe (Optional)

  1. Dimensions: Total length 485mm, diameter 70mm;

  2. Material: Aluminum alloy shell;

  3. Waterproof: IP68;

  4. Operating Temperature: 0~40°C;

  5. Storage Temperature: -20~70°C;

  6. Weight in Air: 2.7kg;

  7. Acoustic Frequency: 1MHz;

  8. Beam Width: 1.1deg (-3db), conical beam;

  9. Range Resolution (0.125m range): 0.5mm;

  10. Maximum Applicable Pipe Diameter: 6000mm;

  11. Transmission Pulse Width: 4~20us;

  12. Reception Bandwidth: 500KHz;

  13. Power Requirement: 48V DC.

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  Composite Device Inspection System

  1. Integrates video image, sonar data, radar data, and inertial navigation data.

  2. Supports wired and wireless control for crawler forward, backward, left, right turns.

  3. Supports simultaneous display of front/rear cameras on same screen, switching views. Front camera supports focus/zoom, 360° rotation.

  4. Supports control of cable reel automatic winding.

  5. Supports adjustment of main/auxiliary light sources, main light boost function.

  6. Video overlay displays real-time parameters like time, air pressure, pitch, roll.

  7. Supports sonar acquisition control, display adjustment, measurement, etc.

  8. Supports LiDAR acquisition, display adjustment, measurement, etc.

  9. Supports display of equipment travel trajectory.

  10. Supports real-time 3D visualization of equipment status.

  11. Supports project information entry.

  12. Supports alarms: roll angle over-limit, high/low air pressure alarms.

  13. Supports lens heating film on/off function.

  14. Standards Support: Simultaneously supports CJJ181-2012, Beijing Standard, Shanghai Standard, Guangzhou Standard, etc.

  15. Interactive Buttons: One-click startup of analysis software for interpretation and reporting.

  16. On-site Report Generation: Automatically generates reports post-inspection with one click, no need for separate video analysis software for defect interpretation.

  17. Supports real-time video recording, sonar/laser/pipe data saving, CTV file writing.

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  PIPESONAR

  Sonar Imaging Analysis & Reporting Software (Optional) 1. Control: Set pipe diameter, pulse width, gain range, distance, sound velocity, etc.

  2. Acquisition & Display: Real-time display and acquisition of inspection images.

  3. Status Display: Real-time pitch/roll angle, cable counter.

  4. Measurement Tools: Supports ruler, ring, grid mouse tools for distance, width, height, radius, diameter measurements.

  5. Compatibility: Imports IMG format sonar data, merges and converts to multi-frame PSI format.

  6. Imaging & Views: Uses echo amplitude/time imaging for three views: pipe cross-section, unwrapped panorama, 3D model. Linked views for correlated positioning.

  7. Measurement Tools: (Reiterated) Supports various mouse measurement tools.

  8. Automatic Analysis: Automatically detects pipe wall profile, calculates siltation depth/width/volume, water level height.

  9. Overlay Info: Rich overlay data in cross-section view (distance, rotation, pitch, silt depth/width, reference/measured wall, pipe center); customizable display in UI, reports, captures.

  10. Profile Editing: Edit auto-detected wall profile via mouse; auto-detect/manually set pipe center point.

  11. Playback & Capture: Pause, stop, resume playback; seek via progress bar; adjustable speed, frame-by-frame; auto-marks corresponding panorama position.

  12. Image Adjustment: Adjust gain, noise reduction, levels; filter effects; color modes (red, blue, green, grayscale, inverted grayscale, rainbow, etc.).

  13. 3D Model Navigation: Free roam within pipe (solid, mesh, point cloud models).

  14. Defect Interpretation: Mark frames as defects, set name, level, clock position, comments.

  15. Reporting: Auto-generates reports with cover, title page, TOC, project summary, defect stats/charts, silt profile, panorama, detailed defect charts.

  16. Export: Export PSI to AVI for import into PipeVisionfor comprehensive interpretation/reporting.

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  PipeSight Pipeline Inspection Video Interpretation & Reporting Software

  1. Video Playback/Preview: Play inspection videos, add info, capture defect images, interpret/describe defects, annotate/measure defect images.

  2. Standards Support: Supports multiple standards (CJJ181-2012, Beijing, Shanghai, Guangdong, Shenzhen, Shandong local standards).

  3. AI Import: Import CTV files with AI results, provides manual review.

  4. Report Generation: Auto-generates detailed reports with project info, overview, defect map, equipment, workflow, statistics, defect charts; compliant with CJJ181.

  5. Export: Exports to editable WORD, EXCEL, PDF; archives data (videos, images) for GIS linking.

  6. e-Map: View sites on map, see corresponding data, images, videos; export defect maps as web pages for reporting/sharing.