X5-HMA4 Pipeline CCTV Inspection Robot

Product Overview

Main Parts

• 

  Main Unit

  1. Configuration: Uses a tablet as the main unit, with built-in PipeScan acquisition software; Parameters such as CPU, Memory, Storage Capacity, Screen Size, etc., can be customized.

  2. Control Functions: Controls crawler movement, lens rotation, cable reel payout/retrieval, light source adjustment, etc.

  3. Video Display: Front video display with adjustable resolution.

  4. Status Display: Displays real-time time, date, travel distance, crawler attitude information; allows setting the font, size, and background color for the attitude display.

  5. Text Input: Supports input of Chinese/English characters for overlay display on the video feed.

  6. Usage Aid: Automatically identifies crawler model, calculates adapted pipe diameter, displays real-time lens height from ground.

  7. Clock Reference: Provides clock positioning for the current defect location and displays it.

  8. Alarm Functions: Includes roll angle over-limit alarm to prevent overturning; includes high and low air pressure alarms.

  9. On-site Interpretation: Capture pipeline defect images on-site, interpret defect type and level according to selected standards, and record into the CTV file.

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  Electric Cable Reel (Optional)

  1. Cable Length: Standard cable length 120 meters.

  2. Cable Parameters: 4-core cable with 1.2mm diameter cores, 300 kg Kevlar tensile strength, imported polyurethane sheath, cable diameter <8mm, waterproof, abrasion-resistant, acid/alkali resistant, corrosion-resistant.

  3. Retrieval: Software-controlled automatic winding.

  4. Automatic Layering: Ensures orderly cable distribution on the drum during winding/unwinding.

  5. Counting: Uses a high-precision encoder with a resolution of 1mm.

  6. Interfaces: Wireless interface, Ethernet port.

  7. Versatility: The reel can be connected separately to a sonar probe for sonar inspection; or simultaneously to both a sonar probe and a crawler for synchronized sonar and video acquisition.

  8. Protection Rating: IP63, dust-tight, protected against water spraying.

  9. Dimensions: 570mm * 395mm * 475mm.

  10. Weight: 47.5kg (including 120 meters of cable).

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  Crawler

  1. Applicable Pipe Diameter: 140mm ~ 300mm.

  2. Applicable Pipelines: Combined sewer, domestic sewage, industrial wastewater, stormwater, or water supply pipes.

  3. Materials: Brass, nickel-plated, stainless steel, aluminum (anti-corrosion treated).

  4. Drive: Dual 25W DC motors, 6-wheel drive, maximum travel speed up to 15m/min.

  5. Gradeability: Maximum gradeability 45°, depending on pipe conditions.

  6. Circuit Protection: Automatic protection against motor stall, overcurrent, overvoltage.

  7. Lighting: Forward: 3x 10W high-brightness spot LED lights; light intensity continuously adjustable.

  8. Rearview Camera: Integrated rearview camera and light for observing during retrieval and cable winding; maximum resolution 2MP (1920 * 1080).

  9. Positioning Function: Built-in positioning sonde.

  10. Wheels: Equipped with 6-inch, 4-inch, and 3-inch wheel sets; wheel axle can be widened using extenders to suit different pipe diameters.

  11. Protection: IP68, submersible up to 10 meters; built-in pressure sensor with indicator.

  12. Operating Temperature: -10°C ~ 50°C.

  13. Dimensions: 385mm * 126mm * 102mm.

  14. Weight: 10.7kg (with 3-inch wheels installed).

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  Straight View Lens

  1. Applicable Pipe Diameter: 140mm ~ 200mm.

  2. Lighting: 6x 3W flood LEDs.

  3. Focus & Zoom: Fixed focus.

  4. Imaging System: Color, 1/3" 2.0M CMOS, resolution 2MP (1920 * 1080), sensitivity 0.03Lux.

  5. Operating Temperature: -10°C ~ 50°C.

  6. Dimensions: 100mm * 75mm * 75mm.

  7. Weight: 0.6kg.

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  Rotating Straight View Lens (Optional)

  1. Applicable Pipe Diameter: 200mm ~ 250mm.

  2. Lens Movement: Electric rotation, continuous 360° radial, tilt 2 * 90°; one-click return to home.

  3. Lighting: 4x 3W flood LEDs.

  4. Focus & Zoom: Fixed focus.

  5. Imaging System: Color, 1/3" 2.0M CMOS, resolution 2MP (1920 * 1080), sensitivity 0.03Lux.

  6. Protection Rating: IP68, submersible up to 10 meters; built-in pressure sensor with indicator.

  7. Operating Temperature: -10°C ~ 50°C.

  8. Dimensions: 167.5mm * 87mm * 81mm.

  9. Weight: 1.3kg.

  Rotating Lens (Optional)

  1. Applicable Pipe Diameter: ≥ 250mm.
  2. Lens Movement: Electric rotation, continuous 360° radial, tilt 2 * 90°; one-click return to home.
  3. Focus & Zoom: Auto focus, manual focus, 10x optical zoom.
  4. Imaging System: Color, 1/3" 2.0M CMOS, resolution 2MP (1920 * 1080), viewing angle 6.7°~68°, sensitivity 0.05Lux.
  5. Lighting: 4x 3W flood LEDs.
  6. Viewpoint Indication: Clock reference method indicates current inspection object direction.
  7. Impact Protection: Buffer pad installed in front of the lens.
  8. Dimensions: 171mm * 105mm * 88mm.
  9. Protection Rating: IP68, submersible up to 10 meters; built-in pressure sensor with indicator.
  10. Operating Temperature: -10°C ~ 50°C.
  11. Weight: 1.9kg.

• 

  PipeScan Pipeline Inspection Software (Android Version)

  1. Real-time control of crawler forward/back, left/right turn, speed, lift arm height, light brightness; control rotating lens up/down/left/right, focus/zoom; control electric cable reel auto-winding, etc.

  2. Real-time acquisition and display of front and rear camera images; record front camera video; display crawler status info like pitch, roll, air pressure.

  3. Supports entering project info (inspection standard, address, start/end manhole, pipe attributes); allows manual or AI defect interpretation during inspection; supports reviewing/modifying results.

  4. With pipe scanner: auto-identifies scanner, scans internal profile data in real-time, displays single-frame profile, calculates deformation rate, sedimentation, cross-sectional area loss rate; allows annotation/measurement on profile; displays overall profile changes via color temperature heat map.

  5. With panoramic lens: Real-time scanning and drawing of internal pipeline panorama.

  6. When connected to live supervision platform, records inspection trajectory and allows process review.

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  PipeVision Pipeline Inspection Video Interpretation & Reporting Software

  1. Play/preview inspection videos, add inspection info, capture defect images, interpret/describe defects, annotate/measure defect images.

  2. Standards Support: Supports multiple standards like CJJ181-2012, Beijing Enterprise Standard, Shanghai, Guangdong, Shenzhen, Shandong local standards, etc.

  3. Import CTV files with AI interpretation results from intelligent devices, provides manual review function.

  4. Automatically generates detailed inspection reports with images/text, including project info, overview, defect distribution map, equipment intro, workflow diagram, defect statistics, detailed defect charts; report format/content compliant with CJJ181.

  5. Exports reports to editable office formats (WORD, EXCEL, PDF); automatically exports archived data (evaluation data, video, images) for GIS linking.

  6. Provides electronic map view, marks inspection locations, allows viewing corresponding data, interpretation info, defect images/videos; exports defect distribution maps as web pages for reporting/sharing.