X5-HM100 Pipeline CCTV Inspection Robot

Product Overview

X5-HM100 Main Parts

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  Main Control

  1. Configuration: Uses a tablet with built-in acquisition and analysis software; parameters like CPU, RAM, storage capacity, and screen size can be customized. 

  2. Control Functions: Controls crawler movement, lifting mechanism up/down, camera rotation, and light source adjustment. 

  3. Video Display: Can display front and rear video simultaneously at 1920 * 1080 resolution; front video supports focus and zoom. 

  4. Status Display: Real-time display of time, date, distance traveled, crawler attitude, etc.; font type and size can be set. 

  5. Text Entry: Supports input of Chinese/English characters for overlay on the video image. 

  6. Auxiliary Functions: Automatic crawler model recognition, adaptive pipe diameter calculation, real-time display of camera height from pipe invert. 

  7. Clock Reference: Enables clock positioning for defect location and displays it. 

  8. Alarm Functions: Rollover angle limit alarm to prevent tipping; high/low air pressure alarm.

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  Electric Cable Reel (Optional)

  1. Cable Length: 80 meters. 

  2. Cable Parameters: Internal 2-core cable, diameter 6.8mm, with 300 kg Kevlar reinforcement, imported polyurethane sheath, waterproof, abrasion-resistant, acid/alkali resistant, corrosion-resistant. 

  3. Electric Winding, manual speed adjustment. 

  4. Automatic Layering: Ensures orderly cable distribution on the drum during winding/unwinding. 

  5. Counter: High-precision encoder with 1mm resolution. 

  6. Interfaces: Wireless interface, Ethernet port. 

  7. Compatibility: Compatible with X5-H series cable reels. 

  8. Protection: IP63, dust-tight, protected against water splashes. 

  9. Dimensions: 570mm395mm475mm. 

  10. Weight: 47.5kg (including 150m cable - Note: conflicts with '80m' length above).

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  Crawler

  1. Suitable Pipe Diameter: DN100 ~ DN250. 

  2. Suitable Pipelines: Combined sewer, domestic wastewater, industrial wastewater, stormwater or water supply pipelines, power conduits. 

  3. Lifting: Electric lifting mechanism, non-detachable, lift height: 50mm. 

  4. Clutch: Electric clutch. 

  5. Drive: Dual 60W DC motors, 6-wheel drive. Max speed 0.16m/s with 3-inch wheels (70mm). 

  6. Circuit Protection: Automatic protection against motor stall, overcurrent, overvoltage. 

  7. Lighting: Rear-facing light source, 2 x 2W LEDs. 

  8. Rear View Camera: For observing during crawler retrieval and cable recovery; resolution 1920 * 1080 (2 Megapixels). 

  9. Materials: Nickel-plated brass, stainless steel, aluminum (with anti-corrosion treatment). 

  10. Protection Rating: IP68. Built-in air pressure sensor with pressure indicator. 

  11. Operating Temperature: -10℃ ~ 50℃. 

  12. Dimensions: 345mm87mm80mm (with 3-inch wheels, lifting mechanism at lowest point, excluding camera and tail connector). 

  13. Weight: 5.9kg (excluding camera, with 3-inch wheels).

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  Pan-Tilt-Zoom (PTZ) Camera

  1. Rotation: Electric rotation, continuous 360° pan, 2 * 115° tilt (total 230°), one-key return to home position. 

  2. Focus & Zoom: Supports auto focus, manual focus, 3x digital zoom. 

  3. Imaging System: Color 1/3” CMOS sensor, 2 Megapixels, max viewing angle 78°, sensitivity 0.01Lux. 

  4. Lighting: 8 x 1W flood LEDs. 

  5. Clock Reference: Uses clock position indication method. 

  6. Dimensions: 132mm82mm60mm. 

  7. Protection Rating: IP68, suitable for up to 10m water depth. Built-in air pressure sensor with pressure indicator. 

  8. Operating Temperature: -10℃ ~ 50℃. 

  9. Weight: 1.0kg.

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  PipeVision Pipeline Inspection Video Review & Reporting Software

  1. Real-time control of crawler movement (forward/back, left/right turn), speed, lifting arm height, light brightness; controls PTZ camera up/down/left/right rotation, focus, zoom, etc. 

  2. Real-time acquisition and display of front and rear camera images; real-time recording of front camera video; real-time display of crawler status information including pitch, roll, air pressure, etc. 

  3. Supports entry of project information (inspection standard, project address, start/stop manhole numbers, pipe attributes, etc.). Supports manual or AI-assisted defect identification during inspection, allows review and modification of identification results. 

  4. When connected to the live supervision platform, records the project inspection track during device use and allows review of the inspection process.

  5. Play/preview inspection video files, add inspection information, capture defect images, perform defect identification and description, annotate/measure defect images. 

  6. Standard Support: Simultaneously supports multiple inspection and assessment standards including Industry Standard CJJ181-2012, Beijing Drainage Enterprise Standard, Shanghai Local Standard, Guangdong Provincial Standard, Shenzhen Local Standard, Shandong Provincial Standard, etc. 

  7. Can import CTV files containing AI identification results from intelligent inspection devices and provides manual review functionality. 

  8. Automatically generates detailed inspection reports with defect images and text. Report content includes project info, (project overview/general situation), defect distribution schematic, equipment introduction, operation workflow diagram, defect statistics charts, detailed defect charts, etc. Report format and content comply with the relevant provisions of the Ministry of Housing and Urban-Rural Development Industry Standard CJJ181. 

  9. Exports reports to editable office document formats (WORD, EXCEL, PDF). Can automatically organize and export data files in archive format (including inspection assessment data, inspection videos, defect images, etc.) for GIS system integration. 

  10. Provides electronic map viewing functionality, marking inspection locations on the map to view corresponding inspection data, identification info, defect images, and videos. Can export defect distribution maps as web format for data reporting and sharing.